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Galvanized Steel vs. Stainless Steel: Differences and Applic2025-08-13 10:17

Galvanized Steel vs. Stainless Steel: Differences and Applications

I. Definition and Manufacturing

Galvanized steel is a cold-rolled steel plate coated with a zinc layer via electroplating or hot-dipping, primarily for basic corrosion resistance. Stainless steel is an alloy steel with chromium (≥10.5%) forming an internal chromium oxide layer for superior durability.

II. Performance Comparison

  1. Corrosion Resistance‌: Stainless steel outperforms in acidic, humid, or high-salt environments, with its chromium oxide layer resisting strong acids (e.g., pH=1 HCl) and oxidizers (e.g., hydrogen peroxide), while galvanized steel's zinc layer peels off easily.
  2. Mechanical Properties‌: Both have similar strength, but galvanized steel offers better machinability, whereas stainless steel excels in toughness.
  3. Appearance & Cost‌: Stainless steel has a smooth, uniform finish but costs 30%-50% more.

III. Application Recommendations

  • Galvanized Steel‌: Suitable for construction and automotive industries in standard environments.
  • Stainless Steel‌: Ideal for food processing, medical devices, or harsh corrosive settings like chemical plants.

IV. Future Trends

Stricter environmental standards will expand stainless steel's role in high-end sectors, while galvanized steel may be replaced by advanced coating technologies.